TES "Thinking about Packaging, Embracing the Customer's Heart” CJ Logistics Packaging Innovation Center
2024. 10. 31

When receiving a delivered item, encountering a poorly packaged box naturally raises concerns about potential damage to the contents. CJ Logistics, constantly striving for innovative packaging solutions for safe delivery, puts in great effort to ensure the protection of customers' valuable goods.


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A Dedicated Space for Packaging: The 'Packaging Innovation Center'

In April 2023, CJ Logistics established its cutting-edge Packaging Innovation Center within the Dongtan Logis Park Logistics Center in Hwaseong, Gyeonggi Province. The center focuses on advancing packaging automation systems and conducting research on packaging technologies.

Inside the center, there are various specialized labs: the 'Packaging Safety Lab' for testing compression, stacking, and vibration that occur during transportation; the 'Logistics Environment Testing Lab,' which simulates temperature and humidity conditions during delivery; the 'Automation Equipment Verification Lab,' where improvements in automated processes are tested; and the 'Sample Production Lab,' where improved packaging samples are created after various tests. These labs cover the entire process, from packaging materials to equipment and transportation, ensuring comprehensive testing at each stage.


Rigorous Testing for Perfection

The Packaging Innovation Center is also dedicated to research and development (R&D) aimed at drastically reducing the likelihood of box damage. Through hundreds of drop tests, stacking and vibration scenarios, and temperature fluctuation tests, the center works toward building the safest and most economical logistics system. Among the key tests are the ‘Box Compression Tester’ and the ‘Drop Impact Test,’ which assess the risk of box damage during transportation and stacking. The compression tester applies up to five tons of pressure to ensure the boxes can withstand stacking in warehouses and delivery vehicles.


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The drop impact test simulates dropping a box 470 times from a height of 1.2 meters, covering surfaces, edges, and corners, to identify weak points and potential damage. Like an automobile crash test, the primary goal is to minimize box damage and protect the goods inside. Other tests include a vibration test, which applies about 60,000 shocks at different angles and axes, and a temperature test, measuring the effects of conditions ranging from -25°C to 40°C. These tests ensure durability across diverse environments, such as bumpy roads and varying temperatures during transit.

 

Boxes That Meet Transportation Conditions, Packaging That Protects Our Future

CJ Logistics' official boxes incorporate its innovative ‘Tapeless Solution,’ a result of these rigorous tests. The tapeless solution includes the 'One-touch Box' and the 'Tape Shipping Label.' The One-touch Box is designed for quick assembly, taking only 3-4 seconds to put together, improving space efficiency and reducing packaging time. Its interlocking design makes it sturdy and recyclable without the need for tape. This solution reduces packaging time by 65%, boosts productivity by 150%, and enhances durability.
 

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The tape shipping label combines the tape and shipping label into one. Made from eco-friendly paper that replaces plastic tape, this feature not only makes it easy to separate for recycling but also enhances customer privacy. This innovation demonstrates how even ordinary boxes can be significantly improved for efficiency and safety.

 
One-touch Box Tape Shipping Label
Increased space efficiency with tapeless
one-touch packaging
Simultaneous sealing of the box and
attachment of the shipping label
Replaces tape with paper for enhanced eco-friendliness Replaces plastic tape with eco-friendly paper
Streamlines the process, reducing worker fatigue Protects customer privacy easily

In addition to this, CJ Logistics Packaging Innovation Center has developed technologies like the 'APPS' pouch system for fashion logistics and the 'LoIS O'Pack' box recommendation system for optimized space utilization. APPS uses eco-friendly recycled film for pouch packaging, enhances productivity through automation, and includes an ‘easy-cut’ feature that allows users to open packages without sharp tools. 

 
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LoIS O'Pack is a system that recommends the optimal box for customer orders using a 3D simulation-based stacking algorithm. In the past, workers would estimate the size of the packaging by eye, but LoIS O'Pack automatically suggests the best box by factoring in the volume of each item ordered. As a result, the average packaging space has been reduced by 36%, an impressive figure that surpasses the Ministry of Environment's over-packaging regulation standard of 50%. This system helps reduce the use of packaging materials and has been implemented in 15 CJ Logistics distribution centers.
 

CJ Logistics Recognized for Excellence in Innovative Packaging

The Packaging Innovation Center currently holds three technology patents. Ordinary boxes, which we encounter daily, have been transformed with innovative technologies applied in unexpected areas.
 

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CJ Logistics won the eCommerce Grand Prize at the 2024 WorldStar Packaging Awards, hosted by the World Packaging Organization (WPO), for its 'Tapeless Solution.' This solution received high praise for its eco-friendliness and innovation, particularly for eliminating plastic tape and significantly improving packaging time. The WorldStar Packaging Awards is one of the industry's most prestigious competitions, with 435 companies from 41 countries participating. CJ Logistics was the only domestic logistics company to win in the eCommerce category. The Tapeless Solution also received the 'Korea Packaging Technology Society President's Award' at last year’s Korea Packaging Awards, organized by the Ministry of Trade, Industry, and Energy.

 

For The Future of Eco-Friendly Packaging, ‘Sustainable Logistics Environment’

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Over the next three years, CJ Logistics plans to transition more than 30% of its packaging to eco-friendly solutions while integrating automation technology to help clients reduce costs and improve productivity. While convenience and efficiency are often seen as incompatible with sustainability, innovative technologies are offering new alternatives. CJ Logistics will continue to set new standards in the logistics industry and drive the creation of a sustainable logistics environment.

 

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